Sheet & Board Solutions

Flooring application

SPC Flooring Production Line

Rigid core SPC flooring extrusion with four model options, five-roll calendering and reference capacity from 1,000 to 2,600 kg/h. Configure raw material preparation and downstream finishing around your flooring specification.

SPC flooring extrusion line with extruder, roller forming, cooling conveyor and sheet stacker

Complete SPC flooring line for industrial production

Jiahao SPC flooring production line is designed for manufacturers producing rigid stone plastic composite flooring at industrial scale. The line can be configured with 110/220, 115/230, 125/235 and 132 main machine options, combined with auto dosing, hot and cold mixing, conical twin-screw extrusion, sheet die forming, five-roll calendering, cooling, cutting and downstream finishing.

According to the production route, the line can include scrap recycling, SPC board extrusion, board conditioning, UV coating, post-coating conditioning, slitting and slotting, optional V-bevel painting, IXPE or EVA underlay lamination, automatic packing and finished product storage.

Choose the extrusion model together with the finishing route, material recipe and available factory utilities. The equipment included in each project is confirmed in the quotation.

Compare four SPC extrusion line models

Select a reference model by output, then confirm your flooring specification and complete equipment scope.

ParameterJHZ110/220JHZ115/230JHZ125/235JHZ132
Screw configurationConical 110/220Conical 115/230High-torque conical 125/235Conical 132 mm
Main motor power (kW)200200200280
Total power reference (kW)430430430470
Calender rollers5555
Extrusion capacity reference (kg/h)1,000–1,3001,400–1,7001,900–2,1002,300–2,600
4 mm flooring output reference (m²/24h)3,200–3,5004,000–4,5005,000–5,5006,000–7,000

These are configuration references. Actual output depends on formulation, floor thickness and dimensions, process settings and operating conditions. The 4 mm area figures are separate production references, not a direct conversion of hourly capacity. Total power is a configuration value, not measured electricity consumption or the utility requirement for a complete finishing plant.

Flooring structure and materials

Typical flooring combines an SPC core, decorative film, transparent wear layer and UV surface coating. IXPE or EVA backing can be added through a separate underlay lamination stage.

The core uses PVC resin, calcium carbonate, stabilizers, lubricants and processing additives. Confirm the formulation and suitable recycled production scrap before setting the production target. Floor thickness, board width and die configuration are confirmed for each project.

From auto dosing to finished product packing

The process route follows the full SPC flooring production flow from raw material preparation to extrusion, curing, UV coating, slotting, underlay lamination and packing.

Recycle

Scrap recycling and auto dosing

Production scrap can be crushed and reused, while the auto dosing system weighs and prepares the raw material formula.

Mix

Hot and cold mixing

Hot mixer reference temperature is 125 ℃, followed by cold mixing at 55 ℃ to cool material and prevent agglomeration or color change.

Extrude

SPC board extrusion

The conical twin-screw extruder, sheet die and five-roll calender form and size the SPC board.

Cure

Curing and UV coating

The reference route allows 48 hours of board conditioning before UV coating and 24 hours afterwards. Confirm holding times against the formulation, ambient conditions and finished-floor quality checks.

Slot

Slitting and slotting

Boards are cut and processed into locking profiles. V-bevel painting can be configured as an optional process.

Pack

Underlay lamination and packing

IXPE or EVA underlay can be laminated before automatic packing and finished product storage.

Build the line around your factory

The full process route covers several equipment groups. Your quotation identifies exactly which machines and services are included.

Preparation

Raw material preparation

Automatic dosing, hot and cold mixing, material feeding, and scrap crushing or milling can be configured to match your formulation and recycling plan.

Extrusion

Main SPC extrusion line

Conical twin-screw extruder, sheet die, five-roll calender, cooling section, synchronized haul-off, length cutting and automatic stacking.

Finishing

Downstream finishing

Board conditioning, UV coating, slitting and slotting, optional V-bevel painting, IXPE/EVA lamination and automatic packing are selected for your finished flooring.

For factory planning, include space for conditioning and storage, material handling, finishing equipment and maintenance access. Share your workshop drawing and local power, water and compressed-air availability for a project-specific layout.

SPC flooring line process and sample references

Review the key production sections for extrusion, UV finishing, underlay lamination and finished SPC flooring sample inspection.

SPC flooring line layout showing extrusion, calendering, cooling and sheet stacking equipment
SPC extrusion line: main machine, T-die, 5-roll calender and cooling section
SPC flooring UV coating line with conveyor and surface finishing units
UV coating, slotting and optional V-bevel painting
SPC flooring samples showing wood-grain surface, rigid core and black underlay backing
IXPE / EVA underlay and finished flooring samples

Built for high-volume SPC flooring buyers

Focus on stable production, automation, process control and complete project configuration.

Output

High-output extrusion host

Main machine options cover 110/220, 115/230, 125/235 and 132 models, with hourly capacity up to 2,600 kg/h.

Finish

Complete finishing route

SPC board curing, UV coating, slotting, optional V-bevel painting and IXPE/EVA underlay lamination can be matched in one project route.

Plan

Factory layout planning

Plan extrusion, board conditioning, finishing and material movement together around your available workshop.

Control

Reliable control options

PLC and touch-screen operation support process control. The described configuration includes Inovance inverter and Delixi low-voltage components; confirm the component list in your quotation.

Deliver

Complete line delivery

Jiahao can provide the full production line from mixing to extrusion, forming, curing, UV coating, slotting, underlay lamination and packing.

Match

Project-specific matching

Line configuration is adjusted around floor width, thickness, formula, capacity target, voltage and factory layout.

Service

After-sales service and spare parts

Jiahao can arrange engineer on-site installation, technical guidance, long-term technical support and spare parts supply for SPC flooring production projects.

SPC production line FAQ

Which SPC model should I choose?

Start with the required hourly output and flooring specification. Compare the four reference models above, then send your formulation, target thickness, finished plank size and working schedule so we can match extrusion and finishing capacity.

Does the extrusion line include every finishing machine?

The main extrusion line and upstream or downstream equipment are separate scope groups. Dosing, mixing, recycling, UV coating, slotting, underlay lamination and packing should each be identified in the quotation.

Can the line support embossed-in-register flooring?

An embossed-in-register (EIR) configuration can be discussed around the five-roll forming system and matched film registration controls. Confirm the required surface pattern and configuration before ordering.

How much factory space and power are required?

Requirements depend on the selected extrusion model, finishing route and storage plan. The model table does not describe the utilities or floor area of an entire factory. Send a workshop drawing and available utilities for layout planning.

What information is needed for a quotation?

Send your factory country, target capacity, floor size and thickness, material formulation if available, finishing requirements, power supply and workshop drawing. Indicate whether you need only extrusion equipment or a complete production route.

Ready to configure an SPC flooring line?

Send your board width, thickness, target model, raw material formula, daily output target, voltage, downstream process and available workshop layout.

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